Capabilities

Lone Star Circuits specializes in prototype, quickturn, and volume PCB manufacturing for the following markets:

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Automotive

Communications

Aerospace

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Green Energy

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Industrial

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Medical

Military and Defense

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Power

RF and Microwave

Semiconductor

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Services

Lone Star Mfg. & Machining offers a wide range of close-tolerance CNC machining services. We have extensive experience with materials ranging from aluminum to titanium.

 

With our state-of-the-art CNC vertical milling and turning centers capable of positioning accuracy/full stroke +/-0.00008 and repeatability+/-0.00004 combined with our manufacturing experience makes Lone Star Mfg. your total solution for precision machining in the 21st century.

 

Lone Star Mfg. & Machining also has a full line of manual machines such as milling, turning, cutting and welding to meet any job that requires that extra touch or for one-off parts. Our machine tools consist of Bridgeport, Hardinge, V-trax, Delta, Lincoln, Dayton and Lebold

 

Lone Star Mfg. & Machining supports our customers and machines with the latest technology in cad/cam software. Software consists of, Surfcam Lathe, Surfcam 4/5 Multi-Axis machining, and Solid Works PDO.

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Facilities

CNC Machine capacities and capabilities consist of:

Kitamura Mycenter 4-XIF vertical milling center with a Fanuc 16IMB control
( work area 20”x40”, with 20000 rpm spindle, and cutting feed rates of1470 IPM )


Leadwell T-8SM Turning center with a Fanuc 18IMB control
( work area 10” swing on 25” center with 6” sub-C spindle, and live tooling )

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Equipment

Kitumara 4x4f VMC envelope 40"x 20", 20,000 rpm Spindle Fanuc 16i-MB controls, 1,470 IPM feed rate

 

Kitumara 2xif VMC envelope 14"x 20", 20,000 rpm Spindle Fanuc 16i-MB controls, 1,400 IPM feed rate

 

Kitumara 2xif VMC envelope 14"x 20", 20,000 rpm Spindle Fanuc 16i-MB controls, 1,400 IPM feed rate

 

Kitumara Mycenter VMC envelope 12"x 18" 10,000 rpm Spindle Fanuc O-M controls

 

Leadwell T8SM LMC-cnc Lathe 10"x 25" center Live Tooling with Sub C tailstock Spindle.
Fanuc 18-i-TB control

 

Haas VF3-SS VMC envelope 40" x 20" 12,000 rpm Spindle
G-Code programming, 1,400 IPM feed rate, through spindle coolant.

 

Haas VF3-SS VMC envelope 40" x 20" 12,000 rpm Spindle
G-Code programming, 1,400 IPM feed rate, through spindle coolant.

 

Bridgeport Manual Mills

 

18"x 60" Summit Engine Lathe

 

10"x 24" Colchester Engine Lathe

 

Saws, Grinders, and Support Tooling

 

Chevalier Auto Grinder 16" x 8"

 

QA

Faro CMM 6 Axis swing arm Gauge Plus Software all support tools. Inspection pins, gauges, indicators.

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Technology

In House YAG/C02 Laser 

Copper Filled Microvias (Stacked/Staggered) 

Automated VIP Hole Fill and Planarization 

Sequential Lamination with Precision Cool Down 

Multilayer PTFE Hybrid Packaging for Manifolds, Radiators, Antennas, Radomes, and Tiles 

Large Format 24 x 50 Panelization

ENIG

ENEPIG

Immersion Ag

Wire Bondable Au

Hard Ni/Au

Horizontal HASL

Tin Lead Reflow

.003

Trace/Space

In House Machine Shop

Three Dimensional Smart Products

Horizontal/Vertical RF Launch Sites

Active Cavity Construction with
Thermal Floor

Custom Baseplates for
High Power Amplifiers

Copper Pedestals with
Selective Surface Finish

Controlled Impedance +/-3%
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