
Capabilities
Lone Star Circuits specializes in prototype, quickturn, and volume PCB manufacturing for the following markets:

Services
Lone Star Mfg. & Machining offers a wide range of close-tolerance CNC machining services. We have extensive experience with materials ranging from aluminum to titanium.
With our state-of-the-art CNC vertical milling and turning centers capable of positioning accuracy/full stroke +/-0.00008 and repeatability+/-0.00004 combined with our manufacturing experience makes Lone Star Mfg. your total solution for precision machining in the 21st century.
Lone Star Mfg. & Machining also has a full line of manual machines such as milling, turning, cutting and welding to meet any job that requires that extra touch or for one-off parts. Our machine tools consist of Bridgeport, Hardinge, V-trax, Delta, Lincoln, Dayton and Lebold
Lone Star Mfg. & Machining supports our customers and machines with the latest technology in cad/cam software. Software consists of, Surfcam Lathe, Surfcam 4/5 Multi-Axis machining, and Solid Works PDO.


Facilities
CNC Machine capacities and capabilities consist of:
​
Kitamura Mycenter 4-XIF vertical milling center with a Fanuc 16IMB control
( work area 20”x40”, with 20000 rpm spindle, and cutting feed rates of1470 IPM )
Leadwell T-8SM Turning center with a Fanuc 18IMB control
( work area 10” swing on 25” center with 6” sub-C spindle, and live tooling )


Equipment
Kitumara 4x4f VMC envelope 40"x 20", 20,000 rpm Spindle Fanuc 16i-MB controls, 1,470 IPM feed rate
Kitumara 2xif VMC envelope 14"x 20", 20,000 rpm Spindle Fanuc 16i-MB controls, 1,400 IPM feed rate
Kitumara 2xif VMC envelope 14"x 20", 20,000 rpm Spindle Fanuc 16i-MB controls, 1,400 IPM feed rate
Kitumara Mycenter VMC envelope 12"x 18" 10,000 rpm Spindle Fanuc O-M controls
Leadwell T8SM LMC-cnc Lathe 10"x 25" center Live Tooling with Sub C tailstock Spindle.
Fanuc 18-i-TB control
Haas VF3-SS VMC envelope 40" x 20" 12,000 rpm Spindle
G-Code programming, 1,400 IPM feed rate, through spindle coolant.
Haas VF3-SS VMC envelope 40" x 20" 12,000 rpm Spindle
G-Code programming, 1,400 IPM feed rate, through spindle coolant.
Bridgeport Manual Mills
18"x 60" Summit Engine Lathe
10"x 24" Colchester Engine Lathe
Saws, Grinders, and Support Tooling
Chevalier Auto Grinder 16" x 8"
QA
Faro CMM 6 Axis swing arm Gauge Plus Software all support tools. Inspection pins, gauges, indicators.


Technology
In House YAG/C02 Laser
Copper Filled Microvias (Stacked/Staggered)
Automated VIP Hole Fill and Planarization
Sequential Lamination with Precision Cool Down
Multilayer PTFE Hybrid Packaging for Manifolds, Radiators, Antennas, Radomes, and Tiles
Large Format 24 x 50 Panelization
ENIG
ENEPIG
Immersion Ag
Wire Bondable Au
Hard Ni/Au
Horizontal HASL
Tin Lead Reflow
.003
Trace/Space
In House Machine Shop
Three Dimensional Smart Products
Horizontal/Vertical RF Launch Sites
Active Cavity Construction with
Thermal Floor
Custom Baseplates for
High Power Amplifiers
Copper Pedestals with
Selective Surface Finish
Controlled Impedance +/-3%
